PRECISION
Thogai Indian Exports • ISO 9001:2015
Delivering high-precision CNC Machining, Castings, Jigs & Fixtures, and Industrial Automation with reduced time-to-market and reliable ISO 9001:2015 execution.
We are pleased to introduce ourselves as a fast-growing precision engineering industry engaged in the manufacturing of Jigs & Fixtures, Automation, and Engineering Components with Castings.
In today's world of concurrent engineering, we offer customers significant advantages: reduced time-to-market products with substantial cost reduction. We exercise perfection and faithfulness in the profession to provide the best services in designing and manufacturing Jigs & Fixtures, Automation, SPMs & New Components across Aerospace, Automotive, Power Generation, and General Engineering industries.
Our success is based on our ability to select the right solution for your business, operating predominantly within 9 mission-critical manufacturing disciplines.
Ductile Iron, SG Iron, Gray Iron & steel castings with certified metallurgical purity and tight grain structures.
Precision 4-Axis HMC & 3-Axis VMC CNC milled and turned parts holding continuous micrometer tolerances down to ±0.005 mm.
High-density multi-station pallet changers and tombstone workholding systems for high-volume, uninterrupted CNC cycles.
Standardized modular grid plates and flexible sub-fixture architecture allowing rapid tooling changeovers and lower NRE costs.
Complex mission-critical components including stator housings, locomotive brackets, valve bodies, and gear casings.
Design & build of heavy work-holding, precision welding fixtures, machining jigs, and CMM inspection holding fixtures.
Custom receiver gauges, Go & No-Go plug/snap gauges, flush pin gauges, and master setting standards.
Integrated hydraulic swing clamp circuits, proportional pressure control power packs, and custom pneumatic automation manifolds.
Custom Special Purpose Machines (SPMs), automated part handling gantries, and automated work-holding solutions.
Our diversified production throughput reflects our core strength in CNC machining and high-grade casting integration, supported by specialized in-house tooling and fabrication.
Inspiring everyone we work with to build better lives through a win-win model — delivering exceptional quality products and services, adhering to the right systems, and growing a world-class business built on a motivated, highly skilled workforce.
Empowering craftsmen through systematic skill calibration and a disciplined operational mindset.
An assessment of the operator skill matrix is done every quarter. Based on this assessment, an annual training calendar is prepared combining on-the-job training and classroom training to bridge capability gaps.
System adherence importance is initiated from day-one orientation. Every day at 9:20 AM, all employees gather for the morning meeting where the expected culture at Thogai is taken as an official “OATH”.
The 8 Types of Waste Elimination culture is taught and encouraged to practice on a daily basis through active GEMBA WALKS across CNC machining, casting inspection, and assembly bays.
Continuous professional growth through technical engineering books, video tutorials, tooling workshops, and hands-on GD&T certification is actively encouraged and funded.
Comprehensive precision engineering solutions tailored for heavy industries, aerospace, and global OEMs.
4-Axis Japanese HMC FS630SHX and 3-Axis VMCs with 1300x750mm table travel for heavy stator housings up to 438kg.
Precision turn-mill operations on Manford MK320c station (Ø210x650mm) for shafts, bearing housings, and end shields.
High-integrity SG Iron, Ductile Iron, and Cast Steel foundry solutions for pump impellers, pivot brackets, and valve bodies.
In-house tooling design for 4-axis rotary indexing fixtures, self-centering chucks, CMM holding nests, and Go/No-Go gauges.
Precision CNC fiber laser cutting, multi-axis press brake bending, and certified MIG/TIG welding for custom chassis and sub-racks.
Special Purpose Machines, process automation jigs, pneumatic/hydraulic workholding setups, and dedicated assembly stations.
Our automated machining facilities integrate multi-axis Japanese CNC lines, automated guided vehicle (AGV) routing, optical in-process probing, and synchronized SCADA monitoring to guarantee repeatable micron tolerances across high-volume production runs.
State-of-the-art Japanese and Taiwanese CNC machinery driven by FANUC controllers for high-accuracy repetitive production.
| Machine Type | Brand & Country | Model | Pallet / Chuck Size | Axis | Controller | Max Swing Dia | Travels (X, Y, Z mm) | Tool Magazine | Install Date |
|---|---|---|---|---|---|---|---|---|---|
| HMC | TOYODA (Japan) | FS630SH | 630 x 630 mm | 4-Axis | FANUC | 1000 mm | X:900 | Y:800 | Z:1000 | 40 Tools | April-2022 |
| HMC | TOYODA (Japan) | FS630SHX | 630 x 630 mm | 4-Axis | FANUC | 1050 mm | X:1050 | Y:900 | Z:1030 | 60 Tools | April-2022 |
| VMC | Man Ford (Taiwan) | 6VA & 5VA | 1300 x 750 mm | 3-Axis | FANUC | N/A | X:1100 | Y:700 | Z:850 | 32 Tools | Sep-2019 |
| Turn Mill | Manford (Taiwan) | MK320c | Ø210 x 650 mm | Turn-Mill | FANUC | N/A | X:310 | Z:650 | 8 Tools | Jun-2017 |
| Height Gauge | Mahr (Germany) | 2D Metrology | 600 mm Range | 2D Axis | Digital Micro | N/A | Height: 600 mm | N/A | Standard Lab |
Every CNC station is supported by categorized drawer banks of high-precision end mills, carbide inserts, collets, and digital torque-preset holders. Optical tool presetters guarantee zero setup latency, maximum spindle uptime, and absolute runout consistency below 3 microns.
Swipe or use controls to rotate through mission-critical aerospace, locomotive, energy, and automotive components.
Filter through all 15 production components with material compositions and dimensional envelopes.
438 KG
1038 x 774 x 683 mm
196 KG
630 x 530 x 565 mm
94 KG
520 x 430 x 355 mm
153 KG
950 x 450 x 360 mm
37 KG
Ø480 x 190 mm
235 KG
1036 x 375 mm
88 KG
1150 x 500 x 45 mm
178 KG
Ø1200 x 350 mm
33 KG
Ø350 x 65 mm
SG Iron
High Tensile Automotive & Heavy Equipment Pivot
Class 600
Oil & Gas, Fluid Handling & Refineries
Dynamic G2.5
Curved Blade Dynamic Balance Pump Assemblies
CNC Formed
Laser Cut, Multi-Axis Brake Bent Enclosures
4-Axis Rotary
Single Setup Multi-Angle CNC Machining Tooling
Self-Centering
Multi-Jaw High Rigidity Tooling Assembly
An interactive, APQP-aligned engineering architecture delivering First Article Inspection (FAI) right first time.
Raw material selection • Casting feasibility • Process routing
Cross-functional team alignment (Design, Tooling, Quality, Production) • Tolerance stack-up analysis
Weekly milestone tracking • Customer milestone lock • Resource allocation
4-Axis toolpath generation, specialized insert selection, cycle time optimization & collision simulation.
Custom hydraulic/rotary clamping fixtures, CMM holding nests, and precision Go/No-Go gauges.
Process failure mode analysis, critical characteristics (CC/SC) matrix, and in-process inspection plans.
First workpiece setup on 4-Axis HMC, spindle load test, and dimensional dry-run validation.
Full layout inspection on Mahr 2D Micro gauge, surface roughness check, and balloon drawing creation.
First Article Inspection report submission with material test certificates (MTC) and customer approval.
Process capability Cpk > 1.67 confirmation and official sign-off for repeatable series manufacturing.
A disciplined, closed-loop planning mechanism combining annual capacity forecasting, 3-month rolling horizon commitments, synchronized raw material procurement, and daily plan vs. actual floor monitoring with immediate CAPA.
We obtain annual demand forecast from the customer and infrastructure capacity available vs demand is reviewed and CAPA taken.
3 months Rolling Plan is obtained from the customer every month (1 Month Firm and 2nd and 3rd month projection) based on which the infrastructure demand vs availability is reviewed and CAPA taken.
Based on the order, production plan is made and the commitment to the customer is arrived and communicated.
At the end of every week , Review of Plan vs Actual delivery is made and CAPA taken to meet the customer requirement.
Raw material sourcing is planned and synchronized to satisfy customer demand.
On daily basis plan vs actual monitored and CAPA taken to meet the customer requirement and communication made in advance if there is any deviation.
3-Month Rolling Horizon • Weekly Plan vs. Actual Audits • Closed-Loop CAPA
High-integrity precision castings and CNC-machined components engineered to withstand extreme pressures, mechanical fatigue, and thermal stress.
For more information about our manufacturing services or to request a quote from the Thogai Indian Exports team, submit your requirements below. Our concurrent engineering desk responds within 24 hours.
Enduring trust built on precision micrometer tolerances, zero defect execution, and reliable delivery.
Delivering high-precision engineering components, heavy castings, and tooling to world-class OEMs across India, France, Germany, USA, and Singapore.
Precision metering pump housings, liquid ends, and dosing components with zero-leakage tolerances.
High-speed textile machinery parts, modular rotary fixtures, and specialized precision turned spindles.
Export-grade high-integrity casting pump bodies certified to European CE and ISO quality norms.
Heavy industrial valve bodies, alloy steel castings, and high-pressure fluid retention hardware.
Severe-service wellhead solutions, API-certified flanged casings, and heavy ductile stator components.
Ultra-precision driven tool holders, high-accuracy planetary gearbox cases, and bevel gear blanks.
Precision automation modules, high-speed drafting elements, and dynamic balancing components.
Heavy industrial gearbox housings, bearing carriers, and custom gear blank turn-mill machining.
Industrial pump casings, multi-stage diffuser bodies, and hydrodynamic impellers with CMM validation.